Bag in Box Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine
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Product Highlights
- Wonsten aseptic filling machines achieve Log 6 reduction microbial decontamination utilizing advanced (Hydrogen Peroxide) gas misting and UV sterilization, ensuring a long shelf life without refrige
- Equipped with integrated Clean-in-Place (CIP) and Sterilization-in-Place (SIP) protocols. The machine automates hot water washing, chemical sanitation, and 120 degrees superheated steam sterilization.
- Features advanced electromagnetic flowmeters or servo-driven piston pumps that deliver an exceptional filling accuracy of 0.5% to 1% , minimizing product giveaway and maximizing yield.
- The core filling zone maintains a constant Class 100 (ISO 5) sterile air overpressure via multi-stage HEPA filtration, completely blocking ambient environmental contaminants.
- Highly adaptable to various brick-shaped paper cartons, pouches, or bottles. Our system handles multiple sizes (e.g., 200ml, 250ml, 500ml, 1000ml) with quick, toolless changeover parts.
- Ensures leak-proof seals every time. The machine uses high-frequency ultrasonic or induction sealing to fuse the multi-layer composite materials securely through liquid splash zones.
- All pipes, valves, and filling nozzles in contact with the product are constructed from mirror-polished AISI 316L stainless steel, preventing bacterial trapping and resisting acidic beverages.
- Features a high-speed PLC with an intuitive HMI that manages the entire synchronization of material feeding, sterilization, forming, filling, and final discharge.
- Built-in catalytic destruction systems break down residual hydrogen peroxide vapor into harmless water and oxygen before exhausting, keeping the factory air safe and meeting OSHA standards.
- Automatically records critical thermal processes, filling speeds, and sterilization batch data. Fully compatible with SCADA/ERP systems for comprehensive production tracking.
Product Attributes
- Customization
- Available
- After-sales Service
- Video Technical Support, Online Support
- Warranty
- 10 Years
- Model NO.
- Customized
- Type
- Piston Filling Machine
- Automatic Grade
- Automatic
- Material Type
- Liquid
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Capacity Cup
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Pneumatic Lifting
- Structure
- Rotary
- Packaging
- Box
- Packaging Material
- Plastic
- Machinery Capacity
- 2000bph
- Packing Material
- Brick, Bottle, Carton
- Application
- Beverage, Food, Powder, Juice, Drink, Liquid, Mik
- Packaging Type
- Bags, Bottles, Cans, Cartons, Pouch, Stand-up Pouc
- Packaging Capacity
- 2400 Boxes Per Hour
- Energy Consumption
- up to 70%
- Sealing Function
- Yes
- Bottling
- Suppport
- Filling
- Support
- Aseptic
- Certificated
- High Efficiency
- Yes
- Environmentally Friendly
- Yes
- Usage
- Beverage Industry
- Quality
- Global Verified
- Machinery Test Report
- Provided
- Transport Package
- Standard
- Specification
- Customized
- Trademark
- WONSTEN
- Origin
- China
- HS Code
- 8422303090
- Production Capacity
- 500 PCS Per Year
- Package Size
- 200.00cm * 100.00cm * 1200.00cm
- Package Gross Weight
- 2000.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Bag in Box Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine
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Bag in Box Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine -
Bag in Box Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine -
Bag in Box Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine -
Bag in Box Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine -
Bag in Box Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine -
Bag in Box Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine -
Bag in Box Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine
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Product Description
| Automatic Flexible Brick Box Carton Food Milk Juice Drink Bottle Aseptic Filling Beverage Bottling Sealing Pack Packing Packaging Machine |
Aseptic Packaging
Committed to sustainability and concerned about our ecosystem's carbon footprint, we contribute to the preservation of the environment by installing in our machines the latest technology to reduce energy consumption and film waste, and actively engage in Recyclable packaging solutions.
Aseptic Packaging Reduces Energy Consumption.
Aseptic technology expands potential for fresh products by freeing you from the cost, logistics, and energy restraints of cold chain. Provide preservative-free products that stay fresh up to 12 months on the shelf-no refrigeration needed. By Wonsten aseptic packaging technology, you can reduce your reliance on cold chain logistics and decrease your energy consumption by up to 70%.
The Aseptic process for pouches.
Pre-sterilized pouches on rails are indexed in the tunnel. This tunnel contains vapor hydrogen peroxide.
The Aseptic process for bag-in-box.
Pre-sterilized bags are indexed in the tunnel. This tunnel contains vapor hydrogen peroxide.
Bottling
Wonsten offers complete aseptic packaging lines for bags or sachets, designed under parameters of automation, innovation and food safety; which guarantee greater productive efficiency.
Process
Wonsten technological processing solutions have been designed for the aseptic treatment of products such as beverages, ice creams, juices, milk and their derivatives, guaranteeing savings and increasing their efficiency.
End of life
Through advanced technological tools in engineering, Wonsten specialists design systems that allow complete end-of-line automation, optimizing production processes and guaranteeing productive efficiency.
Technical support
Wonsten has extensive coverage in after-sales service, training and technical attention of its products, ensuring the maximum performance of Wonsten technological equipment 24 hours a day and 7 days a week.
Operational efficiency
Wonsten designs strategic plans that allow food producers to implement best practices for quality assurance in processes, assets, products and human resources; guaranteeing greater operational excellence and productive efficiency.
About the Supplier
This supplier has been audited by BV. Verify the report on the official BV website with ID "MIC-ASR2541102". Items marked "
" are certified.
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Company Profile
Wonsten Group is a verified manufacturer on Made-in-China, but for our full latest technical catalog, global certifications, and direct engineering support, just click contact us page. As the leading CNC pipe bending machine, metal band saw, aluminum extrusion machine manufacturer from China, we provide advanced Industry 4.0 solutions directly through our official portal.
Company Overview
Wonsten Group is a global manufacturer and exporter of high-precision metalworking machinery. It is headquartered in Zhangjiagang, China. With a focus on Industry 4.0 and intelligent manufacturing, Wonsten Group provides solutions for sectors, including Aerospace, Automotive (EV), Shipbuilding, and Solar Energy.
Our Core Strategic Priorities
Wonsten Group is recognized for its work in three industrial segments:
CNC Pipe Bending Machines: The company engineers fully automatic, all-electric servo-driven benders capable of ±0.05mm repeatability. Its 3D simulation software and multi-axis control systems are benchmarks for complex tube processing.
Metal Band Saws: Its intelligent CNC horizontal and vertical band saws feature Adaptive Feed Control, which increases cutting efficiency by 20% and extends blade life in heavy-duty steel applications.
Aluminum Extrusion Machine: Wonsten Group provides complete, energy-efficient production lines (from 600MT to 10, 000MT) optimized for high-performance profiles used in EV battery trays and solar mounting systems.
Technical Excellence & Innovation
As a winner of the MEI Awards (Made-in-China Manufacturing Excellence Awards) for multiple years through 2025, Wonsten Group is at the forefront of mechanical innovation. Its "Smart Factory" integration allows for remote diagnostics, CAD/CAM data synchronization, and automated production tracking, ensuring clients achieve Zero-Defect Manufacturing.
Why Choose Wonsten Group?
Precision Engineering: Aerospace-grade accuracy across all CNC platforms.
Energy Efficiency: Its servo-hydraulic systems reduce power consumption by up to 50%.
Global Compliance: All machinery is fully CE and ISO 9001: 2015 certified.
Worldwide Support: Technical service and spare parts distribution across 150+ countries.
Global Industry Recognition
Wonsten Group is a partner for industrial suppliers worldwide.
About Our Factory & Business Background
- Address
- Guotai Modern City, Yangshe Town, Zhangjiagang City, Suzhou, Jiangsu, China
-
Plant Area
- 160 square meters
-
Registered Capital
- 2,860,000 RMB
-
Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR, EXW
-
Average Lead Time
-
Peak Season Lead Time: one month
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port
-
Minimum Order Quantity
- 1 PC
-
Supply Chain Partners
- 7
Our Production Capability & Technical Expertise
- Main Products
- Pipe Bending Machine, Alumium Profile Extrusion Press Machine, Aseptic Packaging Machine, Band Sawing Machine, Laser Pipe Cutting Machine, CNC Tube Bender, CNC Vertical Machining Center, Tube Laser Cutting Machine, Induction Pipe Bending Machine, Metal Band Saw
-
Customization Options
- Customization from Samples, Customization from Designs, Full Customization, Minor Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 1 people
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2015-11-26
-
Export Year
- 10 Years
-
Main Markets
- North America, Europe, Southeast Asia/ Mideast, Africa
-
Repeat Buyers Choice
- 80%~100%
-
Number of Foreign Trading Staff
- 2
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
FAQ
- What defines a filling machine as truly "aseptic"?
- An aseptic filling machine fills a commercially sterile product into a sterilized package within a completely sterile environment (Class 100), followed by a hermetic seal to prevent recontamination, allowing ambient distribution.
- What is the shelf life of products filled by Wonsten aseptic packaging filling machines?
- Depending on the product type (e.g., UHT milk, juice) and packaging material, products can achieve a shelf life of 6 to 12 months at ambient temperatures without adding any chemical preservatives.
- How does the machine sterilize the packaging materials?
- The machine utilizes a controlled hydrogen peroxide (H2O2) bath or gas misting system combined with heated sterile air and high-intensity UV lamps to eliminate all vegetative cells and bacterial spores.
- What is the difference between CIP and SIP systems on your machine?
- CIP (Clean-in-Place) uses automated chemical solutions and water rinses to remove product residues from the interior piping. SIP (Sterilization-in-Place) follows CIP, using 121 degrees superheated steam to completely sterilize the clean piping system before production begins.
- How does the machine maintain the sterile zone during operation?
- The filling chamber is sealed and continuously supplied with HEPA-filtered sterile air under positive pressure. This creates an aerodynamic barrier that prevents contaminated outside air from rushing in.
- What types of products can be filled using this machine?
- Wonsten aseptic packaging filling machines are ideal for a wide viscosity range, including UHT dairy milk, plant-based milk (oat/soy), fruit juices, liquid teas, liquid eggs, broths, and pharmaceutical solutions.
- Can your machine handle products with pulp or small particulates?
- Yes, we offer specialized anti-clogging aseptic filling valves engineered to handle products containing small pulp, fruit fibers, or gel pieces without damaging the particulate integrity or compromising the seal.
- What packaging materials are compatible with Wonsten aseptic packaging filling machines?
- We configure machines for multi-layer roll-fed composite materials (paper/aluminum/PE for brick cartons), pre-formed aseptic pouches, or high-barrier PET/HDPE rigid plastic bottles.
- How fast can a Wonsten aseptic packaging filling machine operate?
- Speed varies by package size and format. Our high-speed roll-fed carton filling lines range from 3,500 to over 9,000 packs per hour, while automatic pouch lines scale depending on nozzle configurations.
- Is it easy to change from a 250ml pack size to a 1000ml pack size?
- Changing volumes within the same cross-section profile takes under 20-30 minutes via touchscreen parameters. Changing to a completely different shape requires mechanical module adjustments which take approximately 2 hours.
- Does Wonsten supply the upstream UHT pasteurizer as well?
- Yes, we provide complete turnkey downstream processing. We can supply the UHT Tubular/Plate Sterilizer, Aseptic Storage Tank, Filling Machine, and Downstream Cartoning/Palletizing automation.
- What happens if the sterile barrier is breached during production?
- The PLC instantly triggers a safety interlock alarm, halts the filling cycle, and locks out the packaging zone. The machine will require a full CIP/SIP cycle before it allows production to resume.
- What standard certifications do your aseptic filling machines hold?
- Our equipment fully complies with international hygiene and safety metrics, carrying official CE certification, ISO 9001:2015 approval, and aligns with EHEDG and FDA guidelines for food-contact machinery.
- What is the typical lead time for an aseptic filling line?
- Due to extensive software testing, validation of sterile loops, and precision machining, the delivery lead time for a standard aseptic filler is 90 to 120 days. Turnkey plant systems require 120 to 150 days.
- How do you support validation and commissioning for food safety compliance?
- We dispatch expert automation and biological engineers to handle on-site assembly and calibration. We assist your quality control team through IQ (Installation Qualification) and OQ (Operational Qualification) phases, including media fill tests to guarantee commercial sterility.
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